| What kind of contamination detects the SITA CleanoSpector? |
The SITA CleanoSpector detects fluorescent organic residual contamination on the part’s surfaces as well as oils, greases, cooling lubricants, waxes, corrosion protective layers, surfactants and also flux material and solder resist lacquers. The SITA CleanoSpector detects also non-fluorescent materials when fluorescence marker are added in advance. |
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| What is fluorescence? |
The fluorescence which is stimulated an ultraviolet radiation is a special form of the luminescence. Thereby, electrons of fluorescent molecules reach a higher energy level by absorbing photons. Such a stimulated condition is energetically unstable. The electrons return immediately into their ground state where the absorbed energy is released again. At the same time an emission of the fluorescence light takes place. Due to the fact that a part of the energy is dissipated into heat, the emitted radiation has less energy and so a longer wavelength. The wavelength of the emitted light is belongs to the range of visible blue light and depends on the absorption curve and the strokes displacement. Organic materials which are exposed to the UV light, often show a high self-fluorescence. For this reason it is possible to detect contamination in the form of oil and grease films as well as surfactants on surfaces. Furthermore, you can detect defined wax and corrosion protective layers as well.
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| What influence has the surface’s roughness?
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The roughness of the surface has no influence on the measuring result.
The SITA CleanoSpector is based on the confocal measuring principle (Fig. 2). The SITA CleanoSpector is based on the confocal measuring principle. The excitation light and the light emitted by fluorescence follow the same parallel radiation path. For this reason, the excitation light gets filtered by the optical filter in front of the photodiode so that a reflection and a diffusion on the surface have no influence on the test results. The excited fluorescence light on the contaminated surface is emitted diffusely in all directions. A part of this light detected by the SITA CleanoSpector and measured due to its intensity.
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| Why does the device display increasing cleanliness values when repeating the measurements at one point? |
When fluorescent-active materials get excited to fluoresce, it comes to the so called photo-bleaching effect. The lifetime of fluorescent molecules limited due to an irreversible photochemical processes. The photo-bleaching effect is caused by a photo-oxidation where excited molecules with molecular oxygen from the ground state react in a chemical destruction process. This chemical destruction process produces excited singlet-oxygene where the electrons of the oxygen reach a higher energy level. Under this condition, the molecule can be oxidized irreversibly from the oxygen. The lifetime of excited fluorescent molecules depends on the intensity of the excited radiation and the temperature.
The SITA CleanoSpector was designed in a way so that the detecting duration of one measuring point does not provoke a significant photo-bleaching effect in general. If you repeat the detection of the cleanliness at one point, it happens that the device displays an increased cleanliness value.
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| Is it possible to control the cleanliness in notches and blind holes?
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The cleanliness in notches and blind holes can be measured until a depth of 4 mm when using the end-cap.
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| The calibration value of the metal surface is lower that 3950 although the surface is cleaned. What is the reason for this problem? |
On the one hand. there can be a fluorescent coating on the metal surface. On the other hand it is possible that there are separating agents on the metal surface which contain organic substances.
Furthermore, it can happen that current contamination on the lens or on the spacer get excited to fluoresce.
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| Are the test results of the SITA CleanoSpector comparable to the test results of test-inks? |
The test results of the SITA CleanoSpector are not basically comparable to the test results of test-inks.
The SITA CleanoSpector detects all organic contamination on the surface. With the help of test-inks you can only examine the surface with regard to its surface tension or its surface energy. There you might find out that contamination have a different surface energy. If there are remaining residuals of cleaning agents or wetting agents on the surface, you will obtain a false test results of test-inks.
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| Is the UV radiation dangerous for the user of the device? |
When using the device properly for the defined purpose of the cleaning inspection of surfaces, the outcoming radiation of the ray-opening is not dangerous for the user. Nevertheless, you can not look directly into the ray-opening while measuring.
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| Is it necessary that the sensor head has to be positioned vertically to the surface when realizing a contact-free measurement? |
Yes, the sensor head should be positioned vertically to the surface when measuring. In case that the sensor is positioned not vertically, the surface which is excited by excitation ray will increase and the intensity of the excitation radiation will decrease. For this reason, the output value of the cleanliness rises.
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| What influence has the measuring distance on the test results? |
An increase of the measuring distance causes an increase of the excited surface and a decrease of the intensity of the excitation radiation. Furthermore, the part of the detected fluorescence radiation decreases as well because it is emitted diffusely in all directions. For this reason, the intensity of the measured fluorescence decreases and the output cleanliness rises.
A decrease of the measuring distance causes an increase of the detected fluorescence radiation so that the output cleanliness decreases.
The measuring distance (end cap – part’s surface) should amount to 4 mm +- 0,5 mm. If you want to use spacer, you should position them on the surface.
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| How many measurements can be realized with a fully charged battery? |
With a new and fully charged battery you can realize approximately 300 single measurements.
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| Why does the SITA CleanoSpector have to be calibrated? |
In order to evaluate surfaces with regard to their cleanliness, it is necessary to calibrate the SITA CleanoSpector on an absolutely clean surface.
When calibrating you determine the device-offset as well as the basic-fluorescence of a clean surface. The test result gets corrected when realizing the following measurements with the chosen calibration (surface 1 ... 9).
Attention: Contamination on the lens can fluoresce and absorb light respectively so that the sensitivity of the device will decrease with regard to the detection of the slightest contamination.
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| How do I prepare a calibration surface? |
The calibration surface has to be cleaned in a way so that it is absolutely clean and there are no residual fluorescent materials left over. In most cases you should realize an intensive cleaning with cleaning agents which are used in the process or with solvents such as silicone remover and IPA. Afterwards, the surface has to be rinsed completely with DI-water and dried by clean air. In case of an improper sample preparation, the sensitivity of the device decreases with regard to the detection of the slightest contamination.
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| How many calibration surfaces can be saved in the device? |
The basic version of the SITA CleanoSpector can save up to 9 calibration surfaces. |
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| When does the sensitivity of the SITA CleanoSpector has to changed? |
With the help of a small software tool, you can change the output cleanliness in dependence to the measured intensity.
For example, due to a higher layer thickness of corrosion protective layers or wax layers in comparison to residual contamination, a lower sensitivity might be necessary for a cleaning control, because the standard set up sensitivity displays values which range from 0 until 10 %.
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| What influence has the ambient light? |
The SITA CleanoSpector is able to compensate the ambient light automatically. Therefore, the ambient has no influence on the measuring results.
While measuring, you should prevent a direct solar radiation because this may cause an overload of the detecting diode.
Furthermore, rapid change of the lightning conditions while measuring, for example by switching on the ceiling lightning, might cause measurement errors. In order to decrease those errors, the SITA CleanoSpector is equipped with a median-filter.
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